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Post Info TOPIC: Custom Grill for my 53 Mercury


Courtice On Rod-Side Member Pin Striper

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Custom Grill for my 53 Mercury
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Hello - been while since I've been posting. Here's one of the project I've started for the truck for this winter. I'm making a custom grill. Started with a 53 f100 grill and cut the middle out and going to drop in a middle section from a 54 chevy grill. Going to use extra teeth too once I find some. This will be painted - not chromed. I'm getting to learn a lot as I go here. Only go to goto one of Pugsy's metal shaping days - could probably use a few more! lol  I'm sure some a cringing at my work but I'm having fun - hopefully it turns out ok. The headlight buckets tunred out to be quite nasty once I cut the middle section out...

 

IMG_3713.JPGIMG_3714.JPGIMG_3717.JPGIMG_3860.JPGIMG_3864.JPGIMG_3875.JPGIMG_3876.JPG



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Kemptville Ont Carpenter/Renovations

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Beans, wondering,why would you not just use the'54 grill? Same size as the'53.

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Courtice On Rod-Side Member Pin Striper

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Marten wrote:

Beans, wondering,why would you not just use the'54 grill? Same size as the'53.


Oh - I'm putting 54 CHEVY grill in between stock F100 headlights. Did that answer the question?



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Kemptville Ont Carpenter/Renovations

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Ok now that makes sense. I should learn to read better,lol. can

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Foxboro On Rod-side Member

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good luck beans, it will be interesting to see the end result of this.

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Courtice On Rod-Side Member Pin Striper

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Screen Shot 2018-12-10 at 10.34.16 AM.pngScreen Shot 2018-12-10 at 10.34.30 AM.pngI worked on the other headlight this weekend. This time I cut out one big hole and made one panel. I gotta a better shape this time - actually I was surprised how close I got it to line up - prob couldn't do it again if I had to! Starting to get a sense of what the hammers do. Was able to prevent some things I saw on the other side I didn't like. Almost ready to start shaving the center section down until it drops in.. That's going to be quite tedious.



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Brantford On, Hooked on Nova's

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Thanks for post'n.

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Tin basher Metal shaping guy

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Good stuff Nick.

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Courtice On Rod-Side Member Pin Striper

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123pugsy wrote:

Good stuff Nick.


 Thanks! I'm hoping to make it out to another one of your metal shaping weekends sometime!



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Courtice On Rod-Side Member Pin Striper

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Well my custom grill has also turned into custom hood. I sliced across the front and pulled the leading edge out to make a peak to match the grill and then extended the peak down the middle of the hood into the new section. Really scary cutting my hood apart - but after I took the body fill off and saw what was there - I felt much better - figured I couldn't do much worse than what I had...

 

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Vineland On Rod-Side Member

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damn, that's really looking nice.

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Keene Ontario member

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Geez, you're doing fine work. A job well done. You should be proud. I hope my snout comes out at least half as nice.

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Portland On Rod-Side Member

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HI NICK : Some very nice work you are doing -- Keep it up and keep us informed -- LATER -- DON / FLEET 51

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Courtice On Rod-Side Member Pin Striper

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thanks everyone. I have such a bigger appreciation for when I see photos of metal work people have done. It's certainly not easy - trust me I'm trying to angle the photos to make it look better than it really is! lol

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Courtice On Rod-Side Member Pin Striper

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I'm pretty much all worked out now. I just have to finish each piece now. Currently working on making my bumper one piece and it has lots of rotten areas I have to fix.

51910841_10157004509213545_2851692911123234816_n.jpg52970888_10157037625748545_5875027296808599552_n.jpg

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"Fatchuk" Rod-side member Board administration & clean up guy

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Lookin really good Nick.. I like the look.. 



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Campbellford On Rod-side Member Licence Plate restoration Chris Stapley Kustoms For U

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Nick, you need to post a few more with the pan etc. its looking phenominal!

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Courtice On Rod-Side Member Pin Striper

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thanks Chris! I'll get some updates posted up soon.

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Courtice On Rod-Side Member Pin Striper

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Been a while since I posted so here's what I've been working on.

I've split bumperettes to make license plate holders. I think I'm going to section the large one on the back to look more like the one on the front.
I've straightened out the rear bumper (actually it's a front plymouth bumper on the rear of the truck and the rear plymouth bumper is on the front).
I made a splash pan for the front and the rear. The rear was more difficult. I made a wood buck to hammer the curved lip then had to stretch the edge to get it back down flat. It's made in three pieces - had some trouble with the welding on this part.
Something I struggled with for a long time was what to do for turn signals. Finally came up with something after Chris Stapley whispered a suggestion into my ear and I was rolling from there. I'm really happy with the look of the turn signals!

Long story short - my custom grill has snowballed into a whole lotta work and it's taking longer than I had planned but I don't regret it one bit!
Truck is really turning into something special I think and all the pieces look like they belong there.

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Tin basher Metal shaping guy

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That's friggen awesome work there Nick. Good idea (with Chris's help) on the signal lites.

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Komoka On, Board recruiter, Good will embassador Rod-side Member

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Nice job Nick, it looks great.

Just heard on the radio "the government is trying to do away with front license plates. 

TMJ 



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Courtice On Rod-Side Member Pin Striper

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123pugsy wrote:

That's friggen awesome work there Nick. Good idea (with Chris's help) on the signal lites.


 Thanks man, I'm glad I took one of your classes and learned how to use the stump!



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Courtice On Rod-Side Member Pin Striper

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toomuchjunk wrote:

Nice job Nick, it looks great.

Just heard on the radio "the government is trying to do away with front license plates. 

TMJ 


 I gotta lot of time in my license plate frames... so I'm gonna run a front license plate. lol



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"Fatchuk" Rod-side member Board administration & clean up guy

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I will echo Pugsy... great friggen work Nick.. Boy I was thinking back a couple years and where you started from and you have climbed a mountain and you are doing first class work.. That truck looks just super.. I can't say how impressed I am with how you have honed your skills.. Thats very impresive metal work .. I am wowed.. That looks just friggen great.. I am really proud of how you have learned and done so great.. I am thinking you might be the Next Foose builder and inovator..great job.. Big thanks to Pugsy for putting on those stump beating class's and sharing his skills and equipment.. Some pretty damn fine guys here that share their skills with others.. Makes me feel awful good to know you guys..  

Image result for animated great job gif  Image result for animated great job gif



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Courtice On Rod-Side Member Pin Striper

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Been a while since I posted an update. I've skipped a few steps here... but here's what it looks like right now!

It's been quite the project for me.. really tried my patience. I found body work quite difficult. I wasted more body fill and primer than I care to think about. But I did enjoy it and I'm pretty happy so far with the results! I love the colour.

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Tin basher Metal shaping guy

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Sweet.
Amazing for a guy that told me at one point that he only wants to do the mechanical repair stuff.

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Vineland On Rod-Side Member

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Beautiful work Beans

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Courtice On Rod-Side Member Pin Striper

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123pugsy wrote:

Sweet.
Amazing for a guy that told me at one point that he only wants to do the mechanical repair stuff.


 haha thanks.. after sanding and painting that may be more true than ever!

(My paint is not perfect there's errors in it, sanding mistakes and booboos here and there.. but whatever I'm gonna drive it.. )



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Tin basher Metal shaping guy

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Those boo boos are good. You'll know what to do/not do when you build a show car.

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Kemptville Ont Carpenter/Renovations

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Looks great. Did you paint it yourself?

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Courtice On Rod-Side Member Pin Striper

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Marten wrote:

Looks great. Did you paint it yourself?


 For the most part yes - but Chris Stapley was there teaching me - showing me how to paint, taking it away from me occasionally. lol



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Courtice On Rod-Side Member Pin Striper

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123pugsy wrote:

Those boo boos are good. You'll know what to do/not do when you build a show car.


 Yes, def learned a lot after it was too late. lol



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